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SECTION 03 / 20

Filtration Science

Filtration science describes the physical mechanisms by which filter media captures particles from a fluid stream. The primary mechanisms are inertial impaction, interception, Brownian diffusion, and electrostatic attraction. The dominant mechanism depends on particle size, fluid velocity, fiber diameter, and media structure.

01 / ENGINEERING PURPOSE

Understanding filtration mechanisms informs media selection — different mechanisms dominate at different particle size ranges, explaining why synthetic microfiber outperforms cellulose at sub-10 µm and why glass fiber is required for sub-3 µm efficiency. Mechanism knowledge also explains why efficiency and capacity are in fundamental tension.

02 / APPLICABLE STANDARDS

ISO 16889ISO 5011ISO 29463

03 / KEY CONCEPTS

Inertial impaction

Large particles (>10 µm) following the fluid streamline cannot change direction quickly enough to navigate around fibers, impacting and being captured. Dominant mechanism for coarse particle removal.

Interception

Mid-range particles (2–10 µm) following streamlines pass close enough to fiber surfaces to make contact and be captured. Efficiency increases with lower face velocity (more time for contact) and smaller fiber diameter.

Brownian diffusion

Sub-micron particles (<1 µm) are displaced from streamlines by Brownian motion (thermal energy), increasing contact probability with fibers. Diffusion efficiency increases at lower face velocity and is the dominant capture mechanism for HEPA-class filtration.

Depth filtration vs surface filtration

Depth filtration captures particles throughout the media thickness, distributing loading and maximizing dirt holding capacity. Surface filtration captures particles at the media face, enabling easy cleaning (pulse-jet systems) but lower capacity before blinding.

Most Penetrating Particle Size (MPPS)

The particle size with minimum capture efficiency — typically 0.1–0.3 µm — where neither inertial/interception nor diffusion mechanisms are dominant. Filter efficiency curves show a minimum at MPPS. Per ISO 29463 (HEPA/ULPA), filters are rated at MPPS.

04 / ENGINEERING METRICS

Inertial impaction dominant range

>10 µm

Interception dominant range

2–10 µm

Brownian diffusion dominant range

<1 µm

MPPS range[ISO 29463]

0.1–0.3 µm

Cellulose β₁₀(c)[ISO 16889]

2–10

Synthetic microfiber β₁₀(c)[ISO 16889]

50–200

05 / FAILURE CONSIDERATIONS

Media face velocity above design point (0.15 m/s for air) reduces contact time for interception mechanism, degrading efficiency in the critical 2–10 µm range.
Cellulose media absorbs 6–8% of its own weight in water — swelling degrades filtration geometry and can cause media bypass in high-humidity or water-contaminated applications.
Glass fiber brittleness under pulsating flow can release captured particles downstream if pleating geometry and structural support layers are inadequate.

06 / RELATED ELIMFILTERS TECHNOLOGIES

MACROCORE™SYNTRAX™NANOFORCE™MICROKAPPA™

07 / RELATED ENGINEERING ARTICLES

Filter Media Science →
Testing And Validation →
Airflow Engineering →

ELIMFILTERS Knowledge Center — Filter Media Science (filter-media-science)

ISO 29463 — High-efficiency air filters (EPA, HEPA, ULPA)

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Core Filtration Engineering Principles

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Particle Science