Skip to main content

ISO 3968:2017

Filter Pressure Drop Estimator

Estimate filter element differential pressure at operating conditions by proportional scaling from a datasheet reference point. Applies Darcy's Law for laminar flow through filter media. Valid when Reynolds number in the media is below 0.1 (Darcy regime).

FORMULA

ΔP = ΔP_ref × (Q / Q_ref) × (μ / μ_ref) Valid for Darcy flow regime: Re_media < 0.1

VARIABLES

ΔPEstimated differential pressure at operating conditions [Pa or bar]
ΔP_refReference differential pressure from manufacturer datasheet [Pa or bar]
QOperating volumetric flow rate [L/min]
Q_refReference flow rate from datasheet (same units as Q) [L/min]
μOperating dynamic viscosity of the fluid [mPa·s (= cP)]
μ_refReference viscosity from datasheet (typically 32 mPa·s = VG46 @ 40°C) [mPa·s]

ASSUMPTIONS

· Flow through the filter media is in the laminar (Darcy) regime — no inertial effects.

· Filter media is clean (new or recently serviced) with negligible captured particle loading.

· Fluid is Newtonian and viscosity is uniform across the filter element.

· Reference data is taken from the manufacturer's ISO 3968 test report at the stated conditions.

LIMITATIONS

· Proportional scaling fails at high Reynolds numbers where inertial resistance becomes significant.

· This tool does not account for dirt loading — captured particles increase ΔP over service life.

· Accurate ΔP-Q curves require ISO 3968 testing; this tool provides estimates only.

· Non-Newtonian fluids (grease, some synthetics) invalidate the linear viscosity scaling.

CALCULATOR

Reference ΔP [Pa]
Reference flow rate QRef [L/min]
Operating flow rate Q [L/min]
Reference viscosity μRef [mPa·s]
Operating viscosity μ [mPa·s]
Estimated ΔP628.9 Pa
Flow ratio Q/QRef1.250
Viscosity ratio μ/μRef1.438
Combined scale factor1.797

RELATED STANDARDS

iso-16889 →

RELATED ARTICLES

filter-media-science →filter-element-integrity →testing-and-validation →

RELATED TECHNOLOGIES

MACROCORE™

SYNTRAX™

VALIDATION: Verified against published ΔP-Q curves: external manufacturer HF6 hydraulic filter series at 3 viscosity points (ISO 3968 test reports); Parker Hannifin 60HF hydraulic filter datasheet. · SOURCE: ISO 3968:2017 · STATUS: VALIDATED